The Reality of Buying a Used Aircraft for Personal Use
Buying a pre-owned private airplane can be rewarding but also complex. Prospective owners must budget for significant initial costs, plan for substantial ongoing operating expenses, follow legal and regulatory requirements, and be alert to critical mechanical considerations. This comprehensive guide (focused on U.S. FAA regulations) breaks down the major aspects to consider when purchasing a used personal aircraft, from cost breakdowns to ownership structures.
1. Initial Costs of Purchasing a Used Plane
Acquiring a used private plane involves more than just the sticker price. Buyers should plan for the purchase price (which varies widely by aircraft type), plus inspection fees, taxes, and closing costs. Below we outline typical price ranges and upfront expenditures:
Purchase Price Ranges by Aircraft Type
- Single-Engine Piston Aircraft: These are the most common personal planes (e.g. Cessna, Piper). Older used single-engine airplanes can be found for as low as around $15,000, while well-equipped or newer models may cost up to $100,000 or more. For example, a basic used Cessna 150/152 might be ~$30k, whereas a late-model high-performance single (like a Cirrus SR22) can reach a few hundred thousand dollars. (New factory-built singles often exceed $400k, but buying used generally stays within the above range.)
- Turboprop Aircraft: Turboprops (propeller planes with turbine engines, e.g. Beechcraft King Air, Pilatus PC-12) cost significantly more. Many pre-owned turboprops fall in the $1–3 million range. Older, smaller turboprops (or those needing upgrades) might be found under $1M, while newer or larger twin-engine turboprops can run a few million dollars. For instance, a 1970s King Air 200 could be under $1M, whereas a newer Pilatus PC-12 might be $2M+.
- Light Jets (Very Light and Small Private Jets): Light business jets (e.g. Cessna Citation CJ series, Embraer Phenom 100/300) typically start well above turboprops. Used light jet prices often range from approximately $1.8 million up to $4–5 million depending on age, model, and condition. For example, a 10-15 year old 6-seater jet might sell around $2M, while a newer low-time light jet could be $5M or more. (By comparison, brand-new light jets can exceed $5–10M.)
Note: Purchase price depends on many variables – airframe/engine hours, avionics, age, maintenance history, and market demand. It’s wise to consult valuation guides or brokers for fair market values. Always budget conservatively; a “great deal” aircraft may require expensive fixes after purchase.
Pre-Purchase Inspection and Evaluation Fees
Before buying, always invest in a professional pre-purchase inspection by a qualified aircraft mechanic. This is analogous to a home inspection – it helps uncover hidden problems and can save you from costly surprises. For single-engine piston airplanes, a typical pre-purchase inspection might cost around $800 to $1,500 (often ~8–10 hours of labor at ~$100/hr). This usually includes a thorough visual exam, basic engine checks (like cylinder compression tests), and logbook review. More complex aircraft (pressurized, multi-engine, turboprop, or jet) will cost more to inspect – often several thousand dollars – because they have more systems to evaluate (e.g. turbines, pressurization, advanced avionics). For instance, a jet pre-buy can involve extensive checks and maybe even engine borescope inspections; it’s not uncommon for high-end pre-buys to run well over $10k, but this is small compared to potential repair costs on a jet.
During the inspection, the mechanic will verify the aircraft’s airworthiness: checking for any damage, corrosion, system wear, and compliance with required maintenance and Airworthiness Directives (ADs). If serious issues are found, you can negotiate repairs or price reductions with the seller. Bottom line: a pre-buy inspection is a “small investment now” that can preclude major expenses later, and it is highly recommended for every used-aircraft purchase.
Taxes, Registration and Closing Fees
Don’t overlook taxes and closing costs when budgeting the purchase. In the U.S., aircraft sales may be subject to state sales tax or use tax depending on where the plane is purchased or based. These taxes typically range from ~4% up to 10% of the purchase price, varying by state. (Some states have no sales tax on aircraft; for example, Delaware, Oregon and a few others have favorable tax rules.) It might be possible to structure the purchase to minimize taxes (e.g. using an out-of-state LLC or basing the plane in a no-tax state), but professional tax advice is recommended to ensure compliance with laws.
In addition to sales tax, some states require aircraft registration at the state level with a fee (often based on aircraft value, age or weight) – this can be a flat fee or a few hundred dollars annually. Check your state’s DOT or aviation department rules on registration and personal property tax for aircraft. For example, California imposes an annual property tax on aircraft, while North Carolina and others require state registration decals.
Closing costs on an aircraft deal are relatively modest but important. Key items include:
- Title Search and Escrow: It’s highly recommended to use an aircraft title and escrow service for the transaction. A title search will confirm the FAA records for ownership and ensure there are no outstanding liens on the aircraft. This helps you avoid “buying” someone else’s debt. Title search and escrow services typically cost a few hundred dollars up to around $1,000 depending on the purchase price (often split between buyer and seller). For example, a sub-$100k plane might incur ~$500 escrow fee, whereas a multi-million-dollar jet could see $1,000+. Escrow agents (often located in Oklahoma City where the FAA Registry is) will handle funds and paperwork exchange, adding security for both parties.
- FAA Registration Fee: Registering the aircraft in your name with the FAA is required. This involves submitting an Aircraft Registration Application (Form 8050-1) and the signed Bill of Sale to the FAA Registry, along with a $5 filing fee. (Yes, only $5 – FAA registration is cheap and straightforward compared to other costs.) You’ll receive a temporary registration (pink slip) good for 90 days, and then the official registration certificate by mail.
- Miscellaneous Fees: Budget for minor additional costs such as an **FAA **aircraft title transfer fee (often included in escrow service), any legal fees if you have an attorney review contracts, and possibly broker commissions if a broker/agent is involved. Broker fees can vary (some are paid by seller, or a percentage of price). If you plan to finance the aircraft, there may be loan origination fees or an appraisal requirement as well.
In summary, beyond the purchase price you should anticipate several thousand dollars in upfront costs for inspections, taxes (which could be a significant percentage of the price), and administrative or closing fees. It’s wise to set aside perhaps 10-15% of the aircraft price for these initial expenses to avoid surprises.
2. Ongoing Costs of Aircraft Ownership
Once you own the plane, a range of continuing expenses come into play. These operating costs can often rival or exceed the initial purchase cost over time, so it’s crucial to budget realistically. Major ongoing cost categories include maintenance and inspections, fuel, insurance, storage, and possibly pilot/crew costs. Many of these costs scale up with larger, more complex aircraft. Below is a breakdown of each category (with examples), followed by a comparison table by aircraft type.
- Routine Maintenance & Inspections: All aircraft require regular maintenance to remain airworthy. For personal (Part 91) aircraft, the minimum legal requirement is an annual inspection every 12 calendar months, performed by an FAA-certified mechanic (A&P/IA). For a small single-engine piston, an annual inspection might cost on the order of $1,000–$3,000 if no major repairs are needed. This includes basic servicing, AD compliance checks, and fixing squawks. Larger and more complex aircraft will have higher maintenance costs. Turboprops and jets often follow manufacturer-recommended inspection intervals (e.g. phase inspections or engine hot-section overhauls) that can cost tens of thousands. As a rule of thumb, maintaining a used turboprop or jet can run roughly 2% of its original value per year in upkeep – for a $2.5M turboprop that’s ~$50k/year in maintenance. Owners should also budget for unscheduled repairs: components like tires, batteries, brakes, and avionics can fail and require replacement. For example, a single engine overhaul can be $20k-$40k for a piston, but turbine engine overhauls are six-figure events, often due at certain hour limits (e.g. 3,500-hour TBO on a turboprop engine). It’s wise to set aside a maintenance reserve fund based on hours flown (many owners allocate a per-flight-hour dollar amount to savings for future overhaul/repairs).
- Fuel and Oil: Fuel is one of the largest day-to-day operating costs, and it varies by aircraft type. Small piston planes burn avgas (100LL), perhaps 8–15 gallons per hour, so at ~$6/gal that’s around $50–$90 per flight hour in fuel. A typical private owner might fly 50–100 hours/year, equating to a few thousand dollars annually in fuel. For instance, ~$2,500 per year in fuel is cited as a typical figure for a light single (assuming moderate usage). Turboprops and jets burn Jet-A fuel, which is similarly priced per gallon but consumed at a much higher rate. A twin-engine turboprop might burn ~60–80+ gallons per hour, and a light jet around 100–180 gph (combined for both engines). Thus fuel cost for those can easily be $400–$800+ per flight hour. For example, operating a light jet might cost ~$1,100/hr in fuel (at $5/gal). Annual fuel cost depends on utilization: a business jet flying 200+ hours a year could spend hundreds of thousands on fuel, whereas an occasionally flown piston spends far less. Don’t forget engine oil and other fluids: minor cost for pistons, but still a recurring expense (oil changes every 25-50 hours, etc.).
- Insurance: Aircraft insurance is essential to protect your investment and liability, though it’s not legally mandated for private owners (unlike car insurance, the FAA does not require it – but any sensible owner will carry it). Insurance premiums vary widely based on the aircraft’s value, the owner’s pilot experience, and coverage limits. For a small single-engine plane (hull value ~$100k), annual insurance might be in the $1,200–$2,000 range for an experienced pilot, and up to ~$5,000 for higher hull values or low-time pilots. In contrast, insuring a multimillion-dollar turboprop or jet is much more expensive. For example, insuring a single-engine turboprop (like a Pilatus PC-12 valued ~$3-5M) can cost $20,000 to $75,000+ per year. Light jets in the $2–10M range often see premiums on the order of $15,000 to $80,000 annually. These ranges assume private (Part 91) use; using the plane for any commercial or instruction purposes will push premiums higher. It pays to shop around through an aviation insurance broker and to maintain a good training record – insurers give better rates to well-trained, experienced pilots and those who hangar the aircraft.
- Hangar and Storage: Airplanes need a place to live. Owners typically either rent a hangar (enclosed space) or a tie-down spot outdoors at their home airport. Hangar costs vary by region and airport size – a small T-hangar for a single-engine might be a few hundred dollars a month (national average perhaps $300–$500/month). The guide from J.A. Air Center estimates about $3,000 per year for hangar space for a small plane, which is ~$250/month. Storing a larger aircraft costs more: many light jets and turboprops require larger hangars, which can run $1,500–$3,000 per month at busy airports. In some areas, hangar space is scarce and there may be waiting lists. While tying the aircraft down outside is cheaper (maybe $50-$150/month for an outdoor pad), exposure to weather can increase maintenance needs (sun, wind, snow can degrade the aircraft). Thus, hangar storage is highly recommended if affordable. Some owners even build or purchase their own hangar, but that is a major capital project (costing anywhere from $50k for a basic structure to millions for a custom facility). Don’t forget other storage-related costs: if the airport charges ramp fees or if you need covers, locks, etc. to secure the plane on the ground.
- Pilot and Crew Expenses: If you are not flying the plane yourself, or if the aircraft requires a crew, pilot costs can be significant. Many owner-pilots of single-engine or light twin planes handle their own flying, incurring no direct pilot salary cost (just their flight training expenses). However, larger turboprops and jets might require a professional pilot or even two pilots (some jets are certified single-pilot, but insurance might still require two crew or a very experienced single pilot). Hiring a pilot full-time can cost on the order of $80,000 to $150,000 per year (each) for a qualified professional, depending on the region and aircraft complexity. Top corporate and charter jet pilots can earn well over $200k. In addition, if your operations are frequent, you may need to budget for pilot recurrent training (often an insurance requirement) and travel expenses (e.g. when the pilot waits for you at a destination). For example, two pilots for a light jet could collectively cost over $200k/year in salaries, plus benefits and training. If a cabin crew (flight attendant) is needed for a larger jet, that’s another ~$50k–$75k per year. Many personal-use owners avoid these costs by sticking to aircraft they can fly single-pilot (with proper training), or by hiring contract pilots only when needed (paid per day or flight). Contract pilot rates might be $500-800/day for a turboprop, higher for jets. It’s important to include at least occasional pilot services in your budget if you plan to use a high-performance aircraft – for safety or convenience you may not always want to fly yourself in challenging conditions.
- Miscellaneous Operating Costs: There are several other recurring costs to note. Annual FAA registration renewal (currently $5 every 3 years – negligible). Navigation database subscriptions for modern GPS/avionics (a few hundred dollars a year) if your plane has advanced avionics. Charts or iPad app subscriptions for flight planning. If flying IFR, you’ll need periodic pitot-static system checks and transponder certifications (required every 24 months under FAR 91.411/413). These cost a few hundred dollars each cycle. Engine reserves (saving for overhaul) could be treated as an ongoing cost – smart owners pro-rate engine overhaul costs per hour flown and set that money aside. And if you utilize professional services like an accountant (for tax/audit of your flight expenses) or management company to help handle maintenance and scheduling, those will add fees. Finally, expect the unexpected: budget some contingency each year for surprises (a new avionics upgrade, an interior touch-up, or an unforeseen repair). As one guide puts it, some years you’ll face higher totals if major work is needed – e.g. a propeller overhaul or a new autopilot could spike the year’s expenses.
To illustrate how ongoing costs scale with different aircraft, the table below compares estimated annual operating costs for a typical small single-engine plane vs. a turboprop vs. a light jet:
Table: Approximate annual operating costs for different aircraft types. Actual costs vary with usage, geography, and specific aircraft condition.
As shown, the ongoing costs for a private jet can easily be an order of magnitude higher than for a simple piston plane. Many first-time buyers opt for a smaller aircraft due to these continuing expenses. A common saying is “If you have to ask, you probably can’t afford the jet” – so go in with eyes open about fuel, maintenance, and crew costs for the category of plane you’re considering. On the other hand, sharing costs (see Ownership Structures) or flying fewer hours can mitigate some expenses. The key is to budget carefully: one source suggests many single-engine owners spend about $8,000–$12,000 per year in total recurring costs, whereas turboprop/light-jet owners should be prepared for tens or even hundreds of thousands per year in operating costs.
3. Legal and Regulatory Requirements (U.S. FAA)
Operating your own aircraft in the U.S. means complying with Federal Aviation Regulations. The process isn’t onerous, but there are vital legal steps to cover: FAA registration, verifying title and liens, ensuring the plane has a valid airworthiness certificate, and adhering to operating rules under 14 CFR Part 91 (the rules for non-commercial flying).
FAA Registration & Documentation: As noted earlier, after purchase you must register the aircraft in your name with the FAA Aircraft Registry. This yields the aircraft’s registration certificate (the “N-number” tail registration). The registration must be carried in the plane at all times as part of the required documents (commonly abbreviated as ARROW: Airworthiness cert, Registration, Radio license [if international], Operating handbook, Weight & balance data). Registration is relatively straightforward: you submit the signed Bill of Sale (FAA Form 8050-2) and an Aircraft Registration Application (Form 8050-1) with $5 fee to the FAA. It’s critical that the chain of ownership is clear and forms are properly signed (matching the seller’s name exactly to previous records) to avoid delays. Once processed, the FAA will issue a new registration certificate valid for 3 years (renewable online). Temporarily, the pink copy of the application serves as registration for up to 90 days so you can fly immediately post-sale. Tip: Ensure any old loans/liens are released with the FAA – your title search and escrow will handle filing lien releases so that the FAA registration is free of encumbrances when transferred to you.
Title and Lien Checks: Unlike cars, aircraft have a centralized title record with the FAA. It’s essential to perform a title search before closing the deal. This will reveal any liens (e.g. outstanding loans, tax liens) or ownership disputes on record. Never purchase an aircraft without verifying it has a clean title. Typically, an escrow or title company will obtain the FAA title abstract and lien history. If any liens are found, they must be resolved (paid off and released) at or before closing. As an extra safeguard, buyers can purchase title insurance for an aircraft, which for a nominal fee protects against unforeseen title issues or claims. This isn’t very expensive and can provide peace of mind, especially for higher-value aircraft. Once you have the aircraft, you’ll also need to keep records of ownership: update your registration if you move addresses (required within 30 days of any change).
Airworthiness Certificate: Every U.S.-registered aircraft must have an airworthiness certificate issued by the FAA, signifying it meets its approved type design and is in condition for safe operation. When buying a used plane, ensure the original airworthiness cert (a plastic/cardstock certificate, often white, separate from registration) is present and valid. It should be displayed in the cabin or cockpit entrance. The airworthiness certificate remains with the aircraft (it doesn’t expire as long as maintenance is up to date), but it becomes invalid if required inspections aren’t performed. So as a new owner, you must ensure the plane’s maintenance is brought current and kept up. If the aircraft is out of annual or has unresolved Airworthiness Directives, it technically isn’t airworthy until those are addressed. Part of your pre-buy due diligence is confirming that all applicable ADs have been complied with (check the logs for sign-offs) and that no major alterations have been done without proper sign-off (look for any FAA Form 337 for major repairs/alterations in the logs). After purchase, you will be responsible for maintaining this airworthiness. If at any point the aircraft does not meet requirements (e.g. something breaks that’s required equipment, or an inspection lapses), you as the owner must ground it until fixed. When you do your first annual inspection as owner, the mechanic will issue an airworthiness approval in the log if everything is OK or list discrepancies if not.
Part 91 Rules (Non-Commercial Operations): Flying your personally owned aircraft for private use falls under 14 CFR Part 91 – General Operating and Flight Rules. Part 91 encompasses a broad range of rules that you, as an owner-pilot, must follow. Some of the key Part 91 obligations for owners are:
- Maintenance Responsibility: Under Part 91, the owner or operator is responsible for all required maintenance and for keeping maintenance records. You must ensure the aircraft is inspected at least annually and all required inspections are done and logged. (If you use the plane for hire, e.g. flight training or aerial work, a 100-hour inspection is required, but for purely personal use, only the annual and compliance with component replacement schedules/ADs is mandatory.) Part 91 is relatively flexible – it does not mandate the rigorous continuous maintenance programs that airlines have. In fact, only an annual inspection is explicitly required for private (Part 91) aircraft (plus any manufacturer or AD requirements). This leniency means you could legally fly until the annual is due. However, “minimum legal” isn’t always best practice; many owners do interim oil changes, etc., well before 12 months. Importantly, you must maintain accurate logs of all work done. Upon buying, you should receive the complete airframe, engine, and propeller logbooks – continue logging all maintenance and inspections there. Failure to keep up required maintenance (for example, forgetting the 24-month transponder check for IFR, or flying beyond engine TBO on certain for-hire operations) can violate regulations and more critically, endanger safety.
- Operational Rules: Part 91 also sets the general flight rules – everything from preflight responsibilities to weather minimums and required equipment. As an owner flying for personal reasons, you don’t have extra company oversight like an airline would. You are the final authority for safe operation of your aircraft (as Pilot in Command, per FAR 91.3). You’ll need to follow all the familiar rules (like not flying above 12,500 ft for more than 30 min without oxygen, adhering to VFR/IFR weather requirements, observing ATC rules, etc.). If you hire pilots, ensure they are following Part 91 rules too.
- No Commercial Use: A critical regulatory boundary – under Part 91 you cannot carry passengers or property for compensation or hire (with only very limited exceptions). In other words, your plane cannot be rented out or used as an air taxi unless you (or the operator) obtains a commercial operating certificate (Part 135, etc.). Be careful with cost-sharing: FAR 91.501 allows some expense sharing or timesharing, but it’s easy to run afoul of illegal charter rules if, say, friends start paying you for rides. For personal use, just remember the plane is for you and your invited guests only; you can split fuel with friends on a trip, but you can’t hold out transportation services to the public. If you do want to offset costs by chartering the plane when you’re not using it, that ventures into Part 135 territory – which has a whole different set of requirements (much stricter maintenance program, crew duty times, operational control, etc.). Many owners of turbines place their aircraft on someone else’s Part 135 certificate via a management company, but that’s beyond basic personal use and requires compliance with those commercial regs.
- Insurance and Liability: While not an FAA requirement, legal prudence dictates you maintain adequate liability insurance (as discussed in costs). Some states or airports may effectively require proof of insurance to base the aircraft. Also, ensure you follow any FAA requirements for pilot qualifications for your plane – e.g. if it’s a jet or a plane with a type rating, you must have that rating on your pilot license to act as PIC. If it’s over 12,500 lbs or turbine-powered, you might need a type rating. If you operate under IFR, you as a pilot need to remain instrument current under Part 91. All these fall under regulatory compliance that come with owning and operating your own aircraft.
In summary, owning under Part 91 gives you a lot of freedom but also personal responsibility. There isn’t an overseeing airline ops department – you (or your hired crew) must ensure the plane is airworthy and all rules are followed. Stay on top of required paperwork: registration, airworthiness certificate, operating limitations (flight manual), and weight & balance should all be in the plane. Keep your pilot credentials current (biannual flight review, medical certificate, etc.). If you do that, Part 91 operation is fairly straightforward. And whenever in doubt about a regulation, consult an aviation attorney or resources like AOPA’s Pilot Information Center for guidance.
4. Critical Considerations and Red Flags in Used Aircraft
When evaluating a used plane, certain red flags and key indicators of condition should be carefully examined. Unlike buying a car (where year and mileage might be all you check), an aircraft’s value and safety are tied to its maintenance history and operational history. Below are critical considerations:
- Airframe and Engine Hours (TBO status): One of the most important value factors is the number of hours on the airframe and, especially, on the engines. All piston and turbine engines have a recommended Time Between Overhaul (TBO) in hours (and sometimes calendar time). For example, a typical small piston engine might have a 2,000-hour TBO. If you’re looking at a plane with 1,800 hours since new or since last major overhaul, you should expect to spend on an engine rebuild fairly soon – potentially a $20,000 (or more) expense within the next 200 hours of operation. This should be reflected in a lower purchase price. In contrast, an aircraft with a freshly overhauled or “zero-timed” engine is more valuable because you won’t face that cost for a long time. Always compare the engine hours to TBO and factor remaining engine life into the price negotiation. For turbine engines, overhauls can run in the hundreds of thousands, so low engine time since overhaul is extremely desirable (engines on condition or past recommended hours can be a big red flag). Airframe hours (total time on the aircraft’s structure) also matter: generally higher hours mean more wear-and-tear and lower value. However, an airframe with extremely low hours for its age can be concerning too – long periods of disuse can cause engine internal corrosion or dried seals. A well-maintained plane that flew say 100 hours every year might be preferable to one that flew 20 hours/year (the latter could have “hangar rot”). So look at usage patterns: a consistent use coupled with good maintenance is ideal. Very high airframe time (e.g. former flight school planes or air taxi aircraft with 10,000+ hours) isn’t necessarily unsafe if maintained, but it will reduce resale value and might indicate heavy use of the airframe (possible metal fatigue, stretched tolerances, etc.). In summary, check the engine logbooks for last overhaul date/hours, and the airframe log for total time. Any nearing end-of-life components (engine, propeller, etc.) are negotiation points or future expenses.
- Maintenance Records and AD Compliance: Complete logbooks are the lifeblood of a used airplane’s history. Missing or incomplete logs are a major red flag – they can significantly reduce the plane’s value because you can’t verify its past repairs or whether it met all mandatory directives. During pre-buy, have the logs thoroughly reviewed (by you and your mechanic). Look for entries of major repairs or accidents: for instance, if you see an entry like “section of fuselage skin replaced” or an FAA Form 337 for a major repair, investigate why (was there a gear-up landing? Storm damage?). A plane that’s been repaired can be okay if done properly, but you want to ensure it was in accordance with FAA standards. Check that all Airworthiness Directives (ADs) applicable to that model are complied with – ADs are legally required safety fixes the FAA issues for aircraft. The logbook should list entries like “AD 2020-XX-XX complied with at 2345 hours” or similar. If some AD is recurring (e.g. needs doing every 100 hours), check that it’s been done on schedule. Any outstanding AD is a no-go (plane isn’t airworthy until resolved). Also look for Service Bulletins compliance – SBs are manufacturer recommended fixes (not always mandatory, but good to know if important ones were done). Consistency of maintenance is key: a thick stack of log entries showing regular oil changes, 100-hr inspections, component replacements is a good sign. Spot gaps in dates – if you notice the plane skipped a few years of flying (no entries), it might have been in storage; ask why, and expect a thorough inspection for corrosion or nest infestations if it sat unused. Essentially, trust but verify with the logs: they should tell the story of the plane’s life. If something in the records seems odd or too sparse, that’s a red flag to investigate further or walk away.
- Corrosion and Damage: Corrosion is the silent killer of airframes, especially in older aircraft or those that lived near humid, coastal environments. During your inspection, corrosion (rust on steel, or oxidation on aluminum) should be looked for in critical areas – airframe internals, wing spars, control hinges, etc. Some light surface corrosion can be treated, but significant corrosion can be enormously expensive to fix (if fixable at all). Be wary of a plane that spent its life in salt-air climates or parked outdoors – have a mechanic experienced with that model do a detailed corrosion inspection. One trick: if the plane has a brand-new paint job, don’t be automatically wooed – sometimes a fresh paint can hide corrosion or filler beneath. Check for signs of corrosion under new paint or ask if the paint was cosmetic vs. to address corrosion. If an aircraft was ever in an accident (gear-up landing, hard landing, etc.), look carefully at the repair quality. Damage history itself isn’t necessarily a deal-breaker if properly repaired, but it will lower value and warrants extra scrutiny. For example, a prop strike incident means the engine likely underwent an abrupt teardown inspection – ensure that was done and documented. Check if the aircraft has any STCs (Supplemental Type Certificates) or modifications – things like vortex generators, engine upgrades, etc. They’re not red flags per se, but you want to see that any mod has the correct documentation and log entry. In general, any “surprise” finding like undocumented wiring changes, non-standard instruments, or structural patches should make you cautious. Red flags include: extensive corrosion, major repairs not documented with a 337 form, missing data plates or serial numbers, or anything that suggests the plane isn’t in the configuration the paperwork says it is.
- When to Involve a Professional (Pre-Purchase Inspection): The short answer: always involve a knowledgeable professional when buying a used aircraft. If you are not an A&P mechanic or very experienced owner yourself, a pre-buy inspection by a qualified mechanic is critical. Even if you are mechanically savvy, an independent set of expert eyes is valuable. You should select a mechanic or shop with specific experience on that make/model to do the inspection. For example, if buying a complex retractable gear plane, pick someone who knows that landing gear system’s common failures. If buying a turboprop or jet, consider paying for an inspection at a factory-authorized service center for that aircraft – they can run engine trend analyses, borescope the turbines, etc., which is beyond the scope of a typical light-aircraft mechanic. Essentially, don’t skip the pre-buy even if the plane has a fresh annual signed off; the seller’s annual might have been superficial. Insist on an inspection that you pay for at a shop of your choosing (or at least one that is truly neutral). If the seller is reluctant to allow an inspection, that’s a huge red flag. During the pre-buy, have the mechanic also review logs closely (they often spot inconsistencies or AD compliance issues an untrained eye misses). If the inspection finds big problems, you either walk away or renegotiate – don’t let love for the plane blind you to costly faults. In some cases, you can even negotiate that a pre-buy becomes the annual inspection if you buy the plane, which can save duplicate costs. Regardless, the cost of a thorough inspection is minuscule next to the cost of, say, an unexpected engine overhaul right after purchase because something was missed. Many experienced owners also recommend test flying the aircraft (or having a trusted pilot do so) before finalizing the deal – this “fly before you buy” can reveal engine performance issues or system glitches not evident on the ground. Trust your gut and your mechanic’s advice; if serious red flags emerge (bad compression, metal in oil, severe corrosion, undocumented mods), be prepared to walk away. There are always other planes.
In summary, due diligence is everything in used aircraft buying. Focus on hours, history, and hull condition. An airplane does not hide its past very well if you know where to look – use all available information (logs, inspections, even title searches can show 337 forms filed) to build confidence that the plane is a sound investment. When in doubt, pay for further checks (e.g. an oil analysis, or consulting a marque expert). It’s far better to spend a few hundred or thousand more upfront investigating than to inherit a lemon that costs tens of thousands later.
5. Ownership Structures: Sole Ownership vs. Co-Ownership vs. LLC
After considering costs and finding the right aircraft, you also need to decide how to hold ownership of your new plane. There are several common ownership structures in general aviation, each with pros and cons:
- Sole Ownership (Individual Ownership): The simplest route – you buy the aircraft outright in your own name (or your company’s name) and you are the sole owner. You have full control over the plane’s use, schedule, and modifications. All costs (and liabilities) are yours alone. Sole ownership is straightforward but not always cost-effective, especially if you won’t fly the plane frequently. Many private owners fly under 100 hours/year; as sole owner you’re bearing 100% of fixed costs (hangar, insurance, annual inspections) even when the plane sits idle. The main advantages are simplicity and control – no need to coordinate with partners. If you value having the plane available any time and customizing it to your liking, sole ownership is ideal. Just be sure you can comfortably afford the ongoing expenses on your own. From a liability standpoint, owning in your personal name means in any accident or legal claim, your personal assets could be targeted (though insurance will cover most scenarios). Some sole owners mitigate this by titling the aircraft in a separate entity (like an LLC) – more on that shortly.
- Co-Ownership (Partnership): This means two or more individuals share ownership of the aircraft. It could be an informal partnership between friends/pilots, or a more structured agreement with multiple members (like a flying club or fractional arrangement). The big benefit of co-owning is splitting the costs – both purchase and ongoing. For example, if you and a friend go 50/50 on a plane, each of you instantly cuts fixed costs in half. This can make owning a nicer or larger aircraft feasible when it wouldn’t be solo. Co-owners typically create a written agreement covering cost-sharing (who pays what percent of fixed costs like hangar and annual, how fuel and maintenance are split, etc.), scheduling (to avoid conflicts on who flies when), and what happens if someone wants out. AOPA provides template co-ownership agreements and guidance to help build a solid partnership. It’s important all owners are on the same page about usage and care of the plane. Potential downsides include scheduling conflicts (especially if one partner suddenly wants to fly a lot more than the other), differences in maintenance philosophy (one owner might want premium upgrades while another is cost-conscious), and the process of dissolving the partnership if one party needs to sell. Generally, good communication and a clear contract can mitigate these issues. Also consider insurance impacts – insurers will want all co-owners/pilots listed and qualified; a low-time partner might raise premiums. For small groups, co-ownership can work wonderfully, giving each member access to an aircraft at a fraction of sole cost. For larger groups, a formal flying club or fractional program might be more appropriate. In any case, co-owning means sharing – share the costs, share the responsibilities, and compromise on decisions. If you’re flexible, it can greatly enhance affordability without sacrificing too much freedom.
- LLC or Corporate Ownership: Many aircraft owners choose to form a Limited Liability Company (LLC) or corporation to hold title to the aircraft. An LLC is a legal entity that can own the plane, and you own the LLC. There are a few motivations for this structure: liability protection is a primary one – the LLC is separate from your personal assets, so if there’s an incident, typically only the LLC’s assets (the aircraft) are directly at risk, helping shield your personal property. (This protection has limits – e.g. if you personally pilot negligently, you can still be sued – but it adds a layer of legal insulation.) There are also potential tax benefits: an LLC can be treated as a pass-through entity, and if the aircraft is used for business purposes, you might deduct certain expenses or depreciate the asset on taxes (consult an aviation tax expert for specifics). LLCs tend to have fewer formal requirements than corporations (no need for board meetings, etc.), making them popular for aircraft ownership. In a co-ownership scenario, an LLC is often the preferred way for multiple people to own a plane together. Each person owns a membership interest in the LLC instead of directly on the FAA title, which can simplify management. It also avoids problems upon a partner’s death or sale – the LLC can persist while membership changes. Another plus: an LLC can have multiple members without the ownership restrictions that, say, an S-Corp has. There are also cases where forming a Delaware or Oregon LLC to purchase the plane can avoid sales tax legally (through careful planning) – essentially the LLC “based” in a no-tax state buys the plane. Again, expert advice is key here to do it correctly and lawfully. If you intend to occasionally lease out or charter your aircraft, an LLC is almost a must – it provides a clearer structure for things like lease agreements or putting the plane on a charter operator’s certificate (the charter company can lease from your LLC, and revenue flows into the LLC, then to you).
In summary, an LLC offers liability and tax advantages and is relatively easy to create, so many owners do it. The cost is usually a few hundred dollars to set up and some annual state fees to maintain, which is minor compared to the airplane’s costs. One caveat: if you’re a single-person LLC, some liability protection might be less robust than with multiple members, but it’s still generally beneficial. Make sure to keep the LLC’s operations distinct (separate bank account for plane expenses, etc.) to preserve the corporate veil.
- Other Structures (Trusts, Fractional, etc.): While not explicitly asked, worth mentioning: Some owners use trusts to own aircraft (particularly foreign nationals who can’t directly register an N-number use trust arrangements). And for those who find even co-ownership too much commitment, fractional ownership programs (like NetJets, etc.) sell shares in a professionally managed fleet – but that’s more akin to buying hours than owning a specific airplane, and typically involves jets with Part 135 operations. A more accessible variant is a local flying club, where many members buy into a nonprofit that owns planes – this significantly lowers costs and is great for occasional flyers, though availability is shared among a larger group. These alternatives might be worth exploring if sole ownership looks borderline for your budget.
Implications of Ownership Choice: The route you choose will affect how you manage the airplane. Sole owners have full autonomy but higher cost burden. Partnerships require cooperation but cut expenses – just ensure legal agreements are in place to handle disputes or an exit by one partner. LLC ownership (either single or multi-member) is often advisable for liability reasons – in case of an accident, having that corporate layer can protect personal assets (to a degree). Also, when selling the plane, an LLC can sometimes be transferred to a buyer, which might have tax benefits. However, note that insurance policies will look at the actual pilots and use, not just the owning entity – so even in an LLC, expect personal guarantees or pilot info to drive insurance rates.
If the aircraft will be used in a business context, talk to an aviation attorney about “operational control” and regulatory compliance. A common mistake is to put a plane in an LLC and then have another company use it – if structured improperly, that could inadvertently create a “flight department company” that runs afoul of FAA regs (essentially providing transport without a certificate). The good news is Part 91 allows inter-company dry leasing and affiliated company operations with some planning. Just be cautious and get professional advice for anything beyond plain personal use.
For a new private owner, often the simplest path is: own the plane via a single-purpose LLC, and if desired, bring on one or two partners into that LLC to share costs. That way you check all the boxes: liability protection, cost sharing, and a clear legal structure for ownership. As always, put everything in writing – an operating agreement for the LLC and a co-ownership agreement among members will spell out each party’s rights and responsibilities. A little paperwork upfront can prevent big disagreements later.
Conclusion: Buying a used private plane is a significant undertaking, but with thorough research and planning it can be one of the most rewarding investments – giving you freedom of travel and the joy of ownership. Be diligent about initial costs (purchase price, inspections, taxes) so you don’t overextend on day one. Prepare for the ongoing costs – if the budget is tight, consider a smaller aircraft or a partner to share expenses. Adhere to all FAA requirements to fly safely and legally, and never cut corners on maintenance or inspections. Pay attention to red flags during the buying process: a well-cared-for aircraft with a clean history will serve you better than a “bargain” basket-case. Finally, choose an ownership structure that fits your situation – you have options to minimize liability and maximize affordability.
With the right approach, you’ll avoid the common pitfalls and soon be enjoying the skies in your very own aircraft. Blue skies and happy flying!
Sources: Recent industry publications and FAA guidelines were referenced to provide current and accurate information, including cost data and regulatory details from AOPA, BlackJet, J.A. Air Center, LunaJets, EvoJets, and FAA regulations, among others. All monetary figures are in USD and pertinent to U.S. operations as of the mid-2020s.